LCA results & interpretation StoneLite®

Scope and summary

  • Cradle to gate
  • Cradle to gate with options
  • Cradle to grave

Application

Stone cladding is applied to a building’s exterior to separate it from the natural environment and provide an outer layer to the building. It not only provides protection from the weather elements but also a durable, aesthetically pleasing building appearance. StoneLite® limestone panels are crafted by bonding a thin layer of limestone to a durable aluminum honeycomb core. The stone veneer maintains the authentic appearance and texture of solid stone, while the aluminum honeycomb core offers a high strength-to-weight ratio, enabling the panel to absorb and evenly distribute impact forces. These features make StoneLite® panels a superior choice for both interior and exterior applications where aesthetics, strength, and efficiency are essential.

Functional unit

One square meter of installed StoneLite® limestone panels over the building's estimated service life of 75 years. The installed panels, including accessories and other materials, weigh 19.5 kg and have a reference service life of 75 years when installed per the manufacturer's instructions.

Default installation, packaging, and disposal scenarios

StoneLite® panels are cut to size based on customer-provided field measurements so that at the installation site, minimal cuts are required. As confirmed by an installer, approximately 1% of panels are disposed (23.95% landfilled, 1.67% incinerated, and the remainder recycled). 0.62 kg of masonry connectors are needed per functional unit. After installation is complete, lumber and foam packaging (67.16% landfilled, 15.70% incinerated, and the remainder recycled) and plastic packaging (69.44% landfilled, 16.93% incinerated, and the remainder recycled) are transported 100km via truck to the disposal site.

After installation, the panels are not expected to require cleaning, repair, or other activities over their 75-year service life. At the end of life, the panels are manually removed and transported 100km via truck to final disposal (74.4% recycled, 24.0% landfilled, 1.7% incinerated).

What’s causing the greatest impacts

All life cycle stages

For StoneLite® limestone panels, the production stage (A1-A3) dominates the life cycle impacts, which accounts for over ~88% of the total environmental impacts across all impact categories. Raw material acquisition and preprocessing, transportation of stone to the facility, and electricity used during manufacturing are the primary contributors in that stage. The impacts from distribution to installation sites, installation and packaging waste, and disposal at the end of life account for the remainder of impacts.

Raw material acquisition

Raw material extraction and upstream processing (A1) has the most substantial impact on five impact categories: smog formation, carcinogenics, non-carcinogenics, respiratory effects, and ecotoxicity. These impacts mainly arise from limestone quarrying and the upstream production of honeycomb cores, pre-impregnated fiberglass cloth skins materials, and attachment plates.

Impacts during transportation (A2) stem from the use of trucks to deliver raw materials to the manufacturing site, with the quarried limestone slabs contributing the most.

Manufacturing

The manufacturing stage (A3) is the largest contributor in four key impact categories: global warming, acidification, eutrophication, and fossil fuel depletion. The primary drivers of these impacts are the consumption of electricity and propane for various manufacturing operations within the production facility.

Construction and use

The distribution (A4) of panels to the installation site and activities during installation (A5) contribute about equally to the construction and use (B) phases. Transportation of the panels via truck is most impactful on ozone depletion, and the disposal of packaging and installation waste is more impactful on the global warming, smog, and non-carcinogenics impact categories.

Since the panels are expected to last the life of the building without any additional activities such as maintenance, replacement, or repair, there were no impacts in the use phase.

End of life

The transportation to disposal (C2) via truck dominates end-of-life impacts for most impact categories. Final product disposal (C4) contributes more to the eutrophication and carcinogenics impact categories in this phase.

Embodied carbon

Embodied carbon can be defined as the cradle-to-gate (A1-A3) global warming potential impacts. The total embodied carbon per functional unit of StoneLite® limestone panels is 1.16E+02 kg CO2-eq per functional unit.

Manufacturing data

Stone quarrying data was extracted from Natural Stone Institute’s industry-wide stone cladding LCA published in November 2022. Coldspring fabrication data covers a reporting period of January 2021 – December 2023 from the Marble Falls, TX manufacturing facility.

How we're making it greener

Coldspring is focused on designing solutions for sustainable cladding. From exterior hardscape and cladding to interior design elements, natural stone provides quality and durability that other materials cannot match.

At Coldspring, we offer end-to-end solutions and the highest-quality stone, giving you peace of mind that the finished product will stay intact and looking great far into the future. By using naturally occurring materials in our cladding solutions, we minimize the amount of additional processing needed to create an environment-conscious product

See how we make it greener

LCA results

Life cycle stage Raw material acquisition Manufacturing Construction Use End of life

Information modules:
Included (X)
| Excluded (MND)*

Stages B1-B7, C1, and C3 though included, have no associated activities.
*Module D is excluded from this system boundary (MND).

(X) A1 Raw material supply (X) A3 Manufacturing (X) A4 Distribution (X) B1 Use (X) C1 Deconstruction
(X) A2 Upstream transportation   (X) A5 Installation (X) B2 Maintenance (X) C2 Waste Transportation
      (X) B3 Repair (X) C3 Waste processing
      (X) B4 Replacement (X) C4 Disposal
      (X) B5 Refurbishment  
      (X) B6 Operational energy use  
      (X) B7 Operational water use  
Impacts per 1 square meter of installed StoneLite® limestone panels 3.15E+00 mPts 2.20E+00 mPts 1.55E-01 mPts 0 mPts 1.36E-01 mPts
Materials or processes contributing >20% to total impacts in each life cycle stage Manufacturing of purchased components and upstream transport of limestone. Electricity and propane consumption during manufacturing. Truck transportation to building site. N/A Waste transportation to disposal.

TRACI v2.1 results per functional unit

Life cycle stage Raw material acquisition Manufacturing Construction Use End of life

Ecological damage

Impact category Unit
Global warming kg CO2 eqKilograms of Carbon Dioxide equivalent
Global warming is an average increase in the temperature of the atmosphere near the Earth’s surface and in the troposphere, which can contribute to change in global climate patterns and is caused by the increase of the sources of greenhouse gases and decrease of the sinks due to deforestation and land use. GW leads to problems in human health, agriculture, forest, water source, and damage to species and biodiversity as well as coastal areas.
5.67E+01 5.95E+01 4.16E+00 0 3.15E+00
Ozone depletion kg CFC-11 eq Kilograms of Trichlorofluoromethane equivalent
Ozone depletion is the reduction of ozone in the stratosphere caused by the release of ozone depleting chemicals. Ozone depletion can increases ultraviolet B radiation to the earth which can adversely affect human health (skin cancer and cataracts and immune-system suppression) and other systems (marine life, agricultural crops, and other vegetation) and causes damage to human-built materials.
5.44E-06 1.67E-06 4.55E-07 0 4.79E-07
Acidification kg SO2 eq Kilograms of Sulfur Dioxide equivalent
Acidification processes increase the acidity of water and soil systems and causes damage to lakes, streams, rivers, and various plants and animals, as well as building materials, paints, and other human-built structures.
2.12E-01 1.65E-01 1.26E-02 0 1.34E-02
Eutrophication kg N eqKilograms of Nitrogen equivalent
Eutrophication is the enrichment of an aquatic ecosystem with nutrients (nitrates and phosphates) that accelerate biological productivity (growth of algae and weeds) and an undesirable accumulation of algal biomass which impacts industry, agriculture, drinking, fishing, and recreation and causes death of fish and shellfish, toxicity to humans, marine mammals and livestock, and reduces biodiversity.
3.01E-02 2.82E-02 1.39E-03 0 3.32E-03

References

LCA Background Report
LCA of StoneLite® panels (public version), Coldspring 2025. Developed using the TRACI v2.1, CML, and Cumulative Energy Demand (LHV) impact assessment methodologies, SimaPro Developer 9.6 modeling software, Ecoinvent v3.10, US-EI 2.2, and Industry Data 2.0 databases.

ISO 14025, “Sustainability in buildings and civil engineering works -- Core rules for environmental product declarations of construction products and services”

ISO 21930:2017, "Sustainability in Building Construction — Environmental Declaration of Building Products" serves as the core PCR.

UL Part A: Life Cycle Assessment Calculation Rules and Report Requirements v4.0
March, 2022. PCR review conducted by Lindita Bushi, PhD, Chair (Athena Sustainable Materials Institute), [email protected]; Hugues Imbeault-Tétreault (Group AGECO); and Jack Geibig (Ecoform).

UL Part B: Cladding Product Systems EPD Requirements, v2.0
April, 2021. PCR review conducted by Jim Mellentine (Thrive ESG); Christoph White, Ph.D. (NIST); and Philip S. Mose, P.E. (MA) (Simpson Gumpertz & Heger).

UL Environment General Program Instructions v2.5, March 2021 (available upon request)

Download PDF SM Transparency Report/ EPD

SM Transparency Reports (TR) are ISO 14025 Type III environmental declarations (EPD) that enable purchasers and users to compare the potential environmental performance of products on a life cycle basis. Environmental declarations from different programs (ISO 14025) may not be comparable. Comparison of the environmental performance of Cladding Product Systems using EPD information shall be based on the product’s use and impacts at the building level, and therefore EPDs may not be used for comparability purposes when not considering the building energy use phase. Full conformance with the PCR for stone cladding allows EPD comparability only when all stages of a life cycle have been considered, when they comply with all referenced standards, use the same sub-category PCR, and use equivalent scenarios with respect to construction works. However, variations and deviations are possible. Example of variations: Different LCA software and background LCI datasets may lead to differences results for upstream or downstream of the life cycle stages declared.

Rating systems

The intent is to reward project teams for selecting products from manufacturers who have verified life-cycle environmental performance.

LEED BD+C: New Construction | v4 - LEED v4

Building product disclosure and optimization

Environmental product declarations

  • Industry-wide (generic) EPD ½ product

  • Product-specific Type III EPD 1 product

LEED BD+C: New Construction | v4.1 - LEED v4.1

Building product disclosure and optimization

Environmental product declarations

  • Industry-wide (generic) EPD 1 product

  • Product-specific Type III EPD 1.5 products

Collaborative for High Performance Schools National Criteria

MW C5.1 – Environmental Product Declarations

  • Third-party certified type III EPD 2 points

Green Globes for New Construction and Sustainable Interiors

Materials and resources

  • NC 3.5.1.2 Path B: Prescriptive Path for Building Core and Shell

  • NC 3.5.2.2 and SI 4.1.2 Path B: Prescriptive Path for Interior Fit-outs

BREEAM New Construction 2018

Mat 02 - Environmental impacts from construction products

Environmental Product Declarations (EPD)

  • Industry-average EPD .5 points

  • Multi-product specific EPD .75 points

  • Product-specific EPD 1 point