New masterbatch is mixed in the manufacturing plant in Minnesota versus previous supplier both being in different states. Recycled content is expected to be implemented in the calendar year 2022.

Current packaging for raw materials is reused as packaging for other product lines. This reduces the packaging material inputs for product packaging.

BioPlastic Solutions is constantly testing out new additives to increase bio-content even further.

BioEdge® is manufactured in Ellendale, MN. The entire manufacturing building has been re-fitted with LED lighting, which has helped in reducing the overall energy consumption.

Significant amount of scrap is generated because of the processes for non-production time and equipment maintenance & improvements. BioPlastic Solutions is periodically revisiting the manufacturing processes to incorporate new technology considerations for further improvement which will reduce the overall scrap. In addition, BioPlastic Solutions is also planning to grind and reuse this scrap which will significantly reduce waste and reduce impacts from batch materials.

BioPlastic Solutions is also designing new inventory programs with larger customers to reduce startups and shutdowns by making larger production runs. This not only reduces the scrap but also reduces energy usage.

To reduce impacts from transportation, BioPlastic Solutions performed a thorough review of product packaging materials in 2021. After the analysis, new, smaller telescoping boxes were chosen for product packaging. This helped to utilize less overall materials and reduced the empty space during product distribution.

New inventory programs have begun with our larger volume users in order to reduce the number of machine startups/shut downs and scrap. Along with this, there will be fewer small shipments via UPS and more large shipments via LTL with less empty space and packaging materials used.

BioEdge® is designed to be installed by the use of edge banding machines and hot-melt adhesives. 5% of BioEdge is milled off the edges during installation. BioPlastic Solutions is working with installers to investigate on alternative options of installation that can help reduce the amount of waste generated during installation.

BioEdge® requires periodic cleaning. Bioplastic Solutions is always researching and testing new ways of efficient cleaning. Current research includes the comparison between water-based cleaning versus solvent based cleaners, primers, and glue.