EPD additional content MFI® System

Data

Background This product-specific plant-specific declaration was created by collecting production data from the KWS facility in Deer Park, WA. Secondary data sources include those available in ecoinvent v3.10, Industry data 2.0, and US-EI 2.2 databases.

Allocation The PCR prescribes where and how allocation occurs. Since only facility-level data were available, inputs and outputs were allocated across the five cladding support system types produced at the site. Resource consumption, including electricity and ancillary materials, was assigned based on each system’s share of total annual linear foot production. For the MFI® system, which includes two distinct components—rails and brackets—a second allocation step was applied. The electricity allocated to the MFI® system was further divided between the rails and brackets based on their respective annual in-house production mass. This approach ensured that energy use reflected differences in component weight and production volume.

This two-step allocation approach ensures an equitable and representative distribution of manufacturing resource consumption across all products and subcomponents. Additionally, no recycled materials are used in the product system, and there were no co-products manufactured.

Cut-off criteria for including mass and energy flows are set at 1% of renewable primary energy use, 1% of nonrenewable primary energy use, 1% of the total mass input for a unit process, and 1% of environmental impacts. The total of excluded input flows per module shall not exceed 5% for energy, mass, or environmental impacts. An exception is made for substances with hazardous or toxic properties, which must be reported even if they fall below the 1% mass threshold. No known mass or energy flows have been deliberately excluded from this declaration, confirming that the criteria have been met. Biogenic carbon is included in the reported results.

Quality

Inventory data quality is judged by its precision (measured, calculated, or estimated), completeness (e.g., unreported emissions), consistency (degree of uniformity of the methodology applied on a study serving as a data source), and representativeness (geographical, temporal, and technological).

To cover these requirements and to ensure reliable results, first-hand industry data in combination with consistent background LCA information from SimaPro Developer 9.6, and Ecoinvent v3.10, Industry data 2.0, and US-EI 2.2 databases were used.

Sustainable Minds worked with Knight Wall Systems to obtain a comprehensive set of primary data associated with the manufacturing processes. The product system was checked for mass balance and completeness of the inventory. The data set was considered complete based on our understanding of the manufacturing site and a review with key stakeholders on the KWS team, and cut-off criteria were observed consistent with those prescribed in the PCR. Capital equipment was excluded as required by the PCR. Otherwise, no data was knowingly omitted. Where country-specific data were unavailable, global or rest-of-world averages were used as proxies to represent transportation in those locations. Additionally, no proxy data were used to represent materials and therefore did not have a significant impact of the results.

Primary data were collected with a similar level of detail, while background data were sourced primarily from the ecoinvent database, and other databases were used if data were not available in ecoinvent or the data set was judged to be more representative. Other methodological choices were made consistently throughout the model.

Major system boundary exclusions:

  • Construction of major capital equipment
  • Manufacturing, maintenance, and operation of support equipment
  • Human labor and employee transport
  • Manufacture and transport of packaging materials not associated with the final product
  • Disposal of packaging materials not associated with the final product
  • Building operational energy and water use

Technical information

Major assumptions and limitations:

  • The products evaluated in this report may optionally be coated with a black PVDF coating, which was excluded from this analysis.
  • Primary data were modeled based on information provided by KWS for calendar year 2024. However, upstream supply chain data are subject to variability, which may impact the accuracy of the results.
  • Upstream suppliers were contacted to gather information on component processing, including manufacturing activities, waste handling, and scrap rates. However, the data provided are based on estimates rather than primary data collected directly from the upstream facilities.
  • Due to the unavailability of separate electricity data for each system type, electricity consumption in the manufacturing facility was allocated proportionately based on the linear foot production of each system type. However, slight deviations may exist between system types, which could affect the accuracy of the allocation.
  • Generic data sets used for material inputs, transport, and waste processing are considered good quality, but actual impacts from material suppliers, transport carriers, and local waste processing may vary.
  • The impact assessment methodology categories do not represent all possible environmental impact categories.
  • Characterization factors used within the impact assessment methodology may contain varying levels of uncertainty.
  • LCA results are relative expressions and do not predict impacts on category endpoints, the exceeding of thresholds, safety margins, or risks.
  • No "green power" is used in this declaration.
  • No renewable certificates or purchased CO2 offsets are included.

Flow diagram

KWS flow diagram

MFI® system: LCIA results, resource use, output and waste flows, and carbon emissions & removals per declared unit

ParameterUnit[A1] Extraction & upstream processing[A2] Transport[A3] ManufacturingCradle-to-gate total
Life cycle impact assessment results
Ozone depletionkg CFC-11 eq2.09E-083.02E-096.30E-093.03E-08
Global warmingkg CO2 eq3.71E+002.06E-018.26E-024.00E+00
Smogkg O3 eq1.33E-015.01E-026.66E-031.90E-01
Acidificationkg SO2 eq9.88E-031.55E-034.14E-041.18E-02
Eutrophicationkg N eq1.40E-039.85E-054.71E-051.54E-03
CarcinogenicsCTUh4.02E-087.16E-114.10E-104.07E-08
Non carcinogenicsCTUh2.43E-071.02E-081.18E-082.65E-07
Respiratory effectskg PM2.5 eq2.00E-039.86E-055.92E-052.16E-03
Additional environmental information
EcotoxicityCTUe6.65E+001.93E-016.20E-026.91E+00
Fossil fuel depletionMJ surplus2.65E+003.92E-011.20E-013.16E+00
Resource use indicators
Renewable primary energy used as energy carrier (fuel)MJ, LHV2.21E+004.50E-031.71E+003.93E+00
Renewable primary resources with energy content used as materialMJ, LHV0000
Total use of renewable primary resources with energy contentMJ, LHV2.21E+004.50E-031.71E+003.93E+00
Non-renewable primary resources used as an energy carrier (fuel)MJ, LHV4.20E+012.75E+001.26E+004.60E+01
Non-renewable primary resources with energy content used as materialMJ, LHV0000
Total use of non-renewable primary resources with energy contentMJ, LHV4.20E+012.75E+001.26E+004.60E+01
Secondary materialskg0000
Renewable secondary fuelsMJ, LHV0000
Non-renewable secondary fuelsMJ, LHV0000
Recovered energyMJ, LHV0000
Use of net fresh water resourcesm39.49E+002.24E-021.52E+001.10E+01
Abiotic depletion potential for fossil resourcesMJ, LHV4.03E+012.74E+001.18E+004.42E+01
Output flows and waste category indicators
Hazardous waste disposedkg0000
Non-hazardous waste disposedkg0000
High-level radioactive waste, conditioned, to final repositorykg7.45E-063.49E-082.99E-077.78E-06
Intermediate- and low-level radioactive waste, conditioned, to final repositorykg1.61E-056.67E-086.59E-071.68E-05
Components for re-usekg0000
Materials for recyclingkg4.28E-0201.02E-011.45E-01
Materials for energy recoverykg006.48E-036.48E-03
Exported energyMJ, LHV0000
Carbon emissions and removals
Biogenic Carbon Removal from Productkg CO20000
Biogenic Carbon Emission from Productkg CO20000
Biogenic Carbon Removal from Packagingkg CO200-9.28E-02-9.28E-02
Biogenic Carbon Emission from Packagingkg CO20000
Biogenic Carbon Emission from Combustion of Waste from Renewable Sources Used in Production Processeskg CO20000
Calcination Carbon Emissionskg CO20000
Carbonation Carbon Removalskg CO20000
Carbon Emissions from Combustion of Waste from Non-Renewable Sources used in Production Processeskg CO20000

LCIA results for a single bracket component

Impact categoryUnit[A1] Extraction & upstream processing[A2] Transport[A3] ManufacturingCradle-to-gate total
Ozone depletionkg CFC-11 eq6.54E-096.04E-106.79E-107.82E-09
Global warmingkg CO2 eq8.35E-014.12E-022.42E-029.00E-01
Smogkg O3 eq3.18E-029.87E-039.45E-044.27E-02
Acidificationkg SO2 eq2.29E-033.06E-049.39E-052.69E-03
Eutrophicationkg N eq3.08E-041.94E-057.94E-063.36E-04
CarcinogenicsCTUh9.48E-091.45E-114.01E-119.53E-09
Non carcinogenicsCTUh6.71E-082.07E-097.68E-106.99E-08
Respiratory effectskg PM2.5 eq4.47E-041.96E-059.84E-064.76E-04
Additional environmental information
EcotoxicityCTUe1.39E+003.95E-024.29E-031.43E+00
Fossil fuel depletionMJ surplus7.47E-017.82E-025.67E-028.82E-01

LCIA results for 12 linear inches of metal rail

Impact categoryUnit[A1] Extraction & upstream processing[A2] Transport[A3] ManufacturingCradle-to-gate total
Ozone depletionkg CFC-11 eq7.20E-091.21E-092.81E-091.12E-08
Global warmingkg CO2 eq1.44E+008.26E-022.92E-021.55E+00
Smogkg O3 eq5.05E-022.01E-022.86E-037.35E-02
Acidificationkg SO2 eq3.80E-036.23E-041.60E-044.58E-03
Eutrophicationkg N eq5.44E-043.95E-051.96E-056.03E-04
CarcinogenicsCTUh1.54E-082.86E-111.85E-101.56E-08
Non carcinogenicsCTUh8.77E-084.05E-095.53E-099.73E-08
Respiratory effectskg PM2.5 eq7.76E-043.95E-052.47E-058.40E-04
Additional environmental information
EcotoxicityCTUe2.63E+007.69E-022.89E-022.74E+00
Fossil fuel depletionMJ surplus9.51E-011.57E-013.17E-021.14E+00

MFI® S-Series system: LCIA scaling factors

Impact categoryMFI® S-Series system with S 16 ga railMFI® S-Series system with S 18 ga rail
3S bracket3.5S bracket4S bracket5S bracket6S bracket2S bracket3S bracket3.5S bracket4S bracket5S bracket6S bracket
Ozone depletion1.071.061.071.101.140.910.980.980.991.021.06
Global warming1.091.081.091.131.180.880.970.960.981.021.07
Smog1.091.081.091.141.190.880.970.970.981.021.07
Acidification1.081.081.091.131.180.890.970.960.971.011.06
Eutrophication1.081.081.091.131.180.880.970.960.971.011.06
Carcinogenics1.101.091.111.161.210.890.990.980.991.041.10
Non carcinogenics1.111.101.121.171.230.891.000.991.011.061.12
Respiratory effects1.081.081.091.131.180.880.970.960.971.011.06
Additional environmenal information
Ecotoxicity1.091.081.101.141.190.880.970.960.981.021.07
Fossil fuel depletion1.091.081.091.131.180.890.980.970.981.031.08