EPD additional content CELLU-SHIELD®

Data

Background This product-specific plant-specific declaration was created by collecting production data from the Isolatek team for product shipped from Warren, IN. Secondary data sources include those available in the ecoinvent v3.10 and US-EI 2.2 databases.

Allocation The PCR prescribes where and how allocation occurs. Since only facility-level data were available, allocation among the facility's other co-products was necessary to determine the energy consumption associated with the product. Allocation of energy was done on a mass basis for all products. Allocation of transportation was based on weight, since volume is not assumed to be limiting factor. For recycled content and disposal at end of life, system boundaries were drawn consistent with the cut-off allocation approach. Recycled newspaper, which is used as the cellulose material, is assumed to enter the system burden-free in that burden associated with the production of virgin cellulose is not allocated to the cellulose material life cycle. Likewise, the system boundary was drawn to include landfilling of the cellulose material at end-of-life (following the polluter pays principle) but exclude any credits from material or energy recovery.

Cut-off criteria for the inclusion of mass and energy flows are 1% of renewable primary resource (energy) usage, 1% nonrenewable primary resource (energy) usage, 1% of the total mass input of that unit process, and 1% of environmental impacts. The total of neglected input flows per module does not exceed 5% of energy usage, mass, and environmental impacts. The only exceptions to these criteria are substances with hazardous and toxic properties, which must be listed even when the given process unit is under the cut-off criterion of 1% of the total mass. No known flows are deliberately excluded from this declaration, and no substances required to be reported as hazardous are associated with the production of this product including upstream raw material supply and raw material manufacturing. Therefore, these criteria have been met. Biogenic carbon is included in reported results.

Quality Temporal and technological representativeness are considered to be high. Geographical representativeness is considered to be high. All relevant process steps for the product system were considered and modeled. The process chain is considered sufficiently complete with regards to the goal and scope of this study. The product system was checked for mass balance and completeness of the inventory. Capital goods were excluded since they are assumed not to significantly affect the conclusions of the LCA. Otherwise, no data were knowingly omitted. For more information on data quality, see the LCA background report.

LCIA impact factors required by the PCR are global warming, ozone depletion, acidification, eutrophication, smog, and fossil fuel depletion; “These six impact categories are globally deemed mature enough to be included in Type III environmental declarations. Other categories are being developed and defined and LCA should continue making advances in their development. However, the EPD users shall not use additional measures for comparative purposes.”

Flow diagram

Cellu shield process flow

Scenarios and additional technical information

PARAMETER VALUE
UNIT
Transport to the building site [A4]
Fuel type Diesel
-
Vehicle type
Truck and trailer (16-32 metric ton)
-
Liters of fuel
34.5
L/100 km
Average distance from manufacturing to installation site
1,207
km
Capacity utilization
50
%
Gross density: cellulose component
1,710
kg/m³
Gross density: uncured adhesive component
1,198
kg/m³
Installation into the building [A5]
Mass of packaging waste
0.24
kg
Biogenic carbon content of pallet portion of packaging
0.37
kg CO2
Net freshwater consumption 3.32 kg
Electricity consumption 0.09 kWh
Mass of scrap waste
0.128
kg
VOC content
≤ 500
μg/m3
End of life [C1-C4]
Assumptions for scenario development
Following manual removal of the insulation, it was assumed to be transported 100 km to landfill, where no prior waste processing is required.
Removals of biogenic carbon (excluding packaging) 0
kg CO2
Emissions of biogenic carbon (excluding packaging) 3.03 kg CO2
Collection process
Collected with mixed construction waste
2.43 kg
Disposal
Product for final deposition in landfill
2.43 kg
Technical properties
Dimensions/quantities delivered to installation site Cellulosic material is delivered in 30lb bags, and adhesive is delivered in 55gal drums.
Bond strength ASTM E 736; >150 psf
Class
ASTM E 84/ UL 723; Class 1 Class A
Corrosivity
ASTM C 739; Non-corrosive
Bond deflection
ASTM E 759; 1" deflection in 10' span – no spalling or delamination
R-value
ASTM C 518; 3.9 per inch
Building code Comply with 2018 IBC Section 803.14 stability requirements for interior finishes
Product specification Meet ASTM C 1149
For more information about the product specifications, visit https://www.astm.org/ and https://codes.iccsafe.org/.

Major system boundary exclusions

  • Construction of major capital equipment
  • Maintenance of operation and support equipment
  • Human labor and employee transport
  • Building operational energy and water use not associated with final product

Major assumptions and limitations

  • Variations in color choices are assumed to be negligible.
  • Generic data sets used for material inputs, transport, and waste processing are considered good quality, but actual impacts from material suppliers, transport carriers, and local waste processing may vary.
  • The impact assessment methodology categories do not represent all possible environmental impact categories.
  • Characterization factors used within the impact assessment methodology may contain varying levels of uncertainty.
  • LCA results are relative expressions and do not predict impacts on category endpoints, the exceeding of thresholds, safety margins or risks.

LCIA results, resource use, output and waste flows, and carbon emissions & removals per functional unit

Parameter Unit A1-A3 A4
A5
B1-B7
C1
C2
C3
C4
Total
LCIA results
Global warming kg CO2 eq 3.22E+00 6.07E-01 2.13E-01 0 0 3.21E-01 0 6.96E-01 5.06E+00
Ozone depletion kg CFC-11 eq 7.90E-08 9.49E-09 3.15E-09 0 0 5.31E-09 0 7.70E-10 9.77E-08
Acidification kg SO2 eq 1.57E-02 2.12E-03 4.97E-04 0 0 1.57E-03 0 2.84E-04 2.01E-02
Eutrophication kg N eq 2.04E-03 1.41E-04 1.70E-04 0 0 9.93E-05 0 9.48E-04 3.40E-03
Smog kg O3 eq 2.09E-01 6.05E-02 9.96E-03 0 0 4.82E-02 0 4.83E-03 3.33E-01
Fossil fuel depletion MJ surplus 7.20E+00 1.17E+00 1.73E-01 0 0 6.02E-01 0 8.16E-02 9.23E+00
Additional environmental information
Respiratory effects kg PM2.5 eq 2.43E-03 2.14E-04 4.82E-05 0 0 1.96E-04 0 3.49E-05 2.92E-03
Carcinogenics CTUh 91.7% 3.3% 1.3% 0% 0% 0.6% 0% 3.1% 100%
Non carcinogenics CTUh 68.4% 15.6% 1.8% 0% 0% 2.9% 0% 11.3% 100%
Ecotoxicity CTUe 56.5% 37.4% 0.9% 0% 0% 1.0% 0% 4.2% 100%
Resource use indicators
Renewable primary energy used as energy carrier (fuel)
MJ, NCV
5.42E+00
1.35E-02
8.45E-02
0
0
8.06E-03
0
1.12E-02
5.53E+00
Renewable primary resources with energy content used as material
MJ, NCV
3.39E+01
0
0
0
0
0
0
0
3.39E+01
Total renewable primary resources
MJ, NCV
3.93E+01
1.35E-02
8.45E-02
0
0
8.06E-03
0
1.12E-02
3.94E+01
Non-renewable primary resources used as an energy carrier (fuel)
MJ, NCV
2.19E+01
8.80E+00
1.80E+00
0
0
4.47E+00
0
6.66E-01
3.76E+01
Non-renewable primary resources with energy content used as material
MJ, NCV
4.68E+01
0
0
0
0
0
0
0
4.68E+01
Total non-renewable primary resources
MJ, NCV
6.87E+01
8.80E+00
1.80E+00
0
0
4.47E+00
0
6.66E-01
8.45E+01
Secondary materials
kg
1.67E+00
0
0
0
0
0
0
0
1.67E+00
Renewable secondary fuels
MJ, NCV
0
0
0
0
0
0
0
0
0.00E+00
Non-renewable secondary fuels
MJ, NCV
0
0
0
0
0
0
0
0
0.00E+00
Recovered energy
MJ, NCV
0
0
0
0
0
0
0
0
0.00E+00
Use of net fresh water resources
m3
1.21E+01
1.36E-01
3.27E-01
0
0
9.16E-02
0
7.02E-02
1.27E+01
Abiotic depletion potential, fossil
MJ, NCV
5.99E+01
8.26E+00
1.40E+00
0
0
4.19E+00
0
6.11E-01
7.44E+01
Output flows and waste category indicators
Hazardous waste disposed
kg
0
0
0
0
0
0
0
0
0.00E+00
Non-hazardous waste disposed
kg
0
0
3.44E-01
0
0
0
0
2.43E+00
2.77E+00
High-level radioactive waste
kg
1.62E-05
9.88E-08
8.76E-07
0
0
5.70E-08
0
6.54E-08
1.73E-05
Intermediate- and low-level radioactive waste, conditioned, to final repository
kg
3.78E-05
1.94E-07
1.96E-06
0
0
1.30E-07
0
1.64E-07
4.02E-05
Components for re-use
kg
0
0
0
0
0
0
0
0
0.00E+00
Materials for recycling
kg
0
0
0
0
0
0
0
0
0.00E+00
Materials for energy recovery
kg
0
0
0
0
0
0
0
0
0.00E+00
Exported energy
MJ, LHV
0
0
0
0
0
0
0
0
0.00E+00
Carbon emissions and removals
Biogenic carbon removal from product
kg CO2
3.19E+00
0
0
0
0
0
0
0
3.19E+00
Biogenic carbon emission from product
kg CO2
0
0
1.60E-01
0
0
0
0
3.03E+00
3.19E+00
Biogenic carbon removal from packaging
kg CO2
3.65E-01
0
0
0
0
0
0
0
3.65E-01
Biogenic carbon emission from packaging
kg CO2
0
0
3.65E-01
0
0
0
0
0
3.65E-01
Biogenic carbon emission from combustion of waste
kg CO2
0
0
0
0
0
0
0
0
0.00E+00
Calcination carbon emissions
kg CO2
0
0
0
0
0
0
0
0
0.00E+00
Carbonation carbon removals
kg CO2
0
0
0
0
0
0
0
0
0.00E+00
Carbon emissions from combustion of waste from renewable sources used in production processes + Carbon emissions from combustion of waste from non renewable sources used in production processes
kg CO2
0
0
0
0
0
0
0
0
0.00E+00